SIMULASI MONTE CARLO DALAM OPTIMASI BIAYA PEMELIHARAAN

Article Sidebar

DOWNLOAD
Published: Aug 31, 2021
DOI: https://doi.org/10.24912/jitiuntar.v9i2.16024
Keywords:
Maintenance prevention Monte Carlo simulation maintenance cost rate

Main Article Content

Wilson Kosasih
Program Studi Teknik Industri, Fakultas Teknik Universitas Tarumanagara
http://orcid.org/0000-0003-1127-6347
Iphov Kumala Sriwana
Program Studi Teknik Industri,
Winda Jeania Purnama
Program Studi Teknik Industri, Universitas Tarumanagara

Abstract

Unplanned maintenance can result in high costs. This study uses a Monte Carlo simulation to minimize maintenance costs, where the failure cost and the preventive cost can be balanced. This research was conducted in a medium-sized company that produces shoe soles. The object of research is focused on the critical components of a rotary injection molding machine. The research data is obtained from the company's factual data in the form of historical machine breakdowns, labor costs, component costs, and production loss costs. The results demonstrate that the optimal preventive maintenance schedule can save the rate of maintenance costs for each critical component by 24.54%, 54.63%, and 21.51% compared to actual maintenance.

Article Details

Issue
Vol. 9 No. 2 (2021): Jurnal Ilmiah Teknik Industri : Jurnal Keilmuan Teknik dan Manajemen Industri
Section
Articles

All publications by Jurnal Ilmiah Teknik Indsutri (Jurnal Keilmuan Teknik dan Manajemen Industri ) [p-ISSN: 2337-5841, e-ISSN: 2355-6528] is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.

Author Biography

Wilson Kosasih, Program Studi Teknik Industri, Fakultas Teknik Universitas Tarumanagara

Department of Industrial Engineering, Faculty of Engineering Universitas Tarumanagara

References

Anderson, T. W. (2010). Anderson darling Tests of Goodness-of-Fit. USA: Stanford University.

Anderson, T. W. & Darling, D. A. (1954). A Test of Goodness-of-Fit. Journal of American Statistical Association, 49(268), 765-769.

Ahmad, Kosasih, W. & Wijoyo, B. (2014). Penentuan Jadwal Penggerindaan pada Mata Pahat Mesin Giling dan Penggantian Mata Gerinda dengan Menggunakan Metode Preventive Maintenance. Jurnal Kajian Teknologi, 10(2), 73-82.

Corder, A.S. (1997). Teknik Manajemen Pemeliharaan. Jakarta, ID: Erlangga.

Dhillon, B.S. (2002). Engineering Maintenance: A Modern Approach. Boca Raton, USA: CRC Press.

Duc, L.M. & Ming, T.C. (2011). Cost Comparison of Maintenance Policies. Paper presented at Annual Conference of the Prognostics and Health Management Society 2011, Montreal, Quebec, Canada. New York, USA: PHM Society.

Ebeling, Charles E. (1997). An Introduction to Reliability and Maintainability Engineering. New York, USA: McGraw-Hill. 6.

Febrianti, W. & Soepangkat, B.O.P. (2016). Penentuan Interval Waktu Pemeliharaan Pencegahan pada Peralatan Sub Unit Sintesa Unit Urea di PT X Menggunakan Simulasi Monte Carlo. Paper presented at Seminar Nasional Manajemen Teknologi XXIV, Surabaya. Surabaya, ID: Program Studi MMT-ITS.

Jardine, A.K.S. (1973). Maintenance, Replacement, and Reliability. London, UK: Sir Issac Pitman and Sons Ltd.

Kosasih, W., Ahmad & Nurtanti, W. (2014). Pemeliharaan Terencana: Penjadwalan Interval Pembersihan Nozzle dan Penggantian Nozzle Heater pada Mesin Automatic Injection Molding E-110B (Studi Kasus: Perusahaan Guna Plast). Paper presented at 2nd Indonesian Statistical Analysis Conference, Bandung (pp. 211-214). Bandung, ID: Jurusan Teknik Industri Universitas Parahyangan.

Lyonnet, P. (1991). Maintenance Planning: Methods and Mathematics. London: Chapman and Hall.

Mustaqim, F., Kosasih, W. & Ahmad. (2020). Pemeliharaan Mesin Hydraulic Shear Menggunakan Pendekatan Reliability Centered Maintenance dan Manajemen Suku Cadang. Jurnal Rekayasa Sistem Industri, 9(3), 153-162.

O’Connor, Patrick & Kleyner, A. (2012). Practical Reliability Engineering. Fifth Edition. New York, USA: John Wiley & Sons Inc.

Soesetyo, I. & Bendatu, L.Y. (2014). Penjadwalan Predictive Maintenance dan Biaya Pemeliharaan Mesin Pellet di PT Charoen Pokphand Indonesia–Sepanjang. Jurnal Tirta, 2(2), 147-154.

Witjaksono, A. & Soepangkat, B.O.P. (2016). Penentuan Interval waktu Pemeliharaan Pencegahan pada Peralatan di Medium Pressure Gas Compression Area (MPGCA) di PT Texi Menggunakan Simulasi Monte Carlo. Paper presented at Seminar Nasional Manajemen Teknologi XXIV, Surabaya (pp. 1-8). Surabaya, ID: Program Studi MMT-ITS.

Zio, Enrico. (2013). The Monte Carlo Simulation Method for System Reliability and Risk Analysis. London, UK: Springer.