VARIASI KECEPATAN PEMOTONGAN PROSES PEMBUBUTAN BAJA AISI 4140 TERHADAP KEAUSAN DAN UMUR MATA PAHAT KARBIDA

Main Article Content

Sobron Y. Lubis
Sofyan Djamil
Adianto Adianto
Amor Santosa
Edric VM.

Abstract

In the machining process, increased production can be done by increasing the use of cutting
parameters. However, the use of high cutting parameters has an effect on the wear of the cutting tool
used. The aim of this research is to analyze the wear and tear that occurs on cutting tools and tool life
when cutting AISI 4140 steel by using variations in cutting speed. The machining process uses a CNC
lathe by turning the surface of the AISI 4140 steel workpiece. The wear criteria are determined when the
cutting tool has reached the edge wear limit (VB) of 0.3 mm. Observation and measurement of carbide
cutting tools are carried out every 5 minutes the machining process is carried out. If the cutting tool has
not shown the specified wear value, then the cutting tool then cuts, so that the wear value is obtained.
From the research conducted it was found that at a cutting speed of 160 m / min the cutting tool is
capable of cutting for 39 minutes, 13 seconds. At a cutting speed of 180 m / min the cutting tool is capable
of cutting for 38 minutes, 14 seconds. At a cutting speed of 200 m / min the cutting tool is capable of
cutting for 33 minutes, 8 seconds. At a cutting speed of 240 m / min the cutting tool is capable of cutting
for 26 minutes, 3 seconds. Taylor's advanced tool life for the coated carbide cutting tool in turning AISI
4140 steel material is: Vc. Tl.0.073 = 8203.

Article Details

Section
Articles
Author Biographies

Sobron Y. Lubis, Program Studi Teknik Mesin UNTAR

Jurusan Teknologi Industri

Program Studi Teknik Mesin

 

Sofyan Djamil, Program Studi Teknik Mesin UNTAR

Jurusan Teknologi Industri

Program Studi Teknik Mesin

Amor Santosa, Program Studi Teknik Mesin UNTAR

Mahasiswa

Edric VM., Program Studi Teknik Mesin UNTAR

Mahasiswa

References

Angga Zeptiawan Sastal, Yuspian Gunawan, Budiman Sudia. (2018). Pengaruh Kecepatan Potong Terhadap Perubahan Temperatur Pahat dan Keausan Pahat Bubut pada Proses Pembubutan Baja Karbon sedang. ENTHALPY-Jurnal Ilmiah Mahasiswa Teknik Mesin. e-

ISSN: 2502-8944.Vol. 3, No. 1, Maret 2018.

D.Manivel., R.Gandhinathan. (2016). Optimization of Surface Roughness and Tool Wear in Hard Turning of Austempered Ductile Iron (Grade 3) Using Taguchi Method. Journal Measurement Volume 93, November 2016, Pages 108-116

Sudhansu Ranjan Das, Debabrata Dhupal and Amaresh Kumar.(2015). Study of Surface Roughness and Flank Wear in Hard Turning of AISI 4140 Steel With Coated Ceramic Inserts. Journal of Mechanical Science and Technology 29 (10) (2015) 4329~4340

Rao.P.N. (2000). Manufacturing Technology: Metal Cutting & Machine Tools. Tata Mc.Graw Hill. Publishing Company Limited. New Delhi.

Sahin, Yusuf., Motorcu, A. Riza. (2005). Surface Roughness Model for Machining Mild Steel With Coated Tool. Material & Design Vol.26. PP 321-326.

De Garmo, Paul. E. et al. (1997). Material and Process in Manufacturing. New York 10002, Mac Millan Publishing Company 866 Third Avenue, New York.

Ozel, Tugrul., Karpat, Yigit. (2005). Predictive Modeling of Surfacce Roughness Tool Wear in Hard Turning Using Regression and Neural Network. Machine Tools & Manufacturing. Vol.45.PP 467-479.

A. B. Abdullah, L. Y. Chin and Z. Samad. (2008). The Effect of Feed Rate and Cutting Speed to Surface Roughness. Asian Journal of Scientific Research, vol. 1, no. 1, pp. 12-21.

Jaharah A. Ghani and Che Hassan Che Haron, Mohd Shahir Kasim and Mohd Amri Sulaiman, Siti Haryani Tomadi.(2016). Wear Mechanism of Coated and Uncoated Carbide Cutting Tool in Machining Process. J. Mater. Res., Vol. 31, No. 13, Jul 14, 2016.

M. Stanford, P.M. Lister, K.A. Kibble, C. Morgan, T. Sihra. (2013). Tool Wear Investigation Whilst Turning BS970-080A15 Carbon Steel Using TiCN-Al2O3 CVD Coated Carbide Tooling in Gaseous and Liquid Nitrogen Environments. Industrial Lubrication and Tribology. 65/4 (2013) 236–244.

M. Anthony Xavior* and M. Adithan. (2012). Tool Life Evaluation of Multi-Coated Carbide, Cermet and Alumina Inserts on Turning of Difficult-to-MachineAlloy Steels. Journal of Machining and Forming Technologies ISSN: 1947-4369 Volume 4, Number 1/2.