RELAYOUT LANTAI PRODUKSI SPRINGBED MENGGUNAKAN METODE SLP, CORELAP SERTA SIMULASI PROMODEL, DAN FLEXSIM
Article Sidebar
Main Article Content
Abstract
PT. Alpha Jaya Manunggal Mandiri is manufacturing company engaged in furniture sector. There are several problems with old layout such high material handling costs, long distances between work stations, and alternating flow. Therefore, relayout and lean manufacturing approach were carried out. Alternative layouts made using SLP method, and CORELAP. The initial steps in making alternative layouts are measuring floor area, making production flows, and measuring production standard times. Next step is forecasting product demand for next 10 years for routing sheet. Routing sheet used to determine number of machines needed to meet
product demand. Alternative layout was created using 2 methods. Based on alternative layout, material handling costs and moving moments are calculated to find layout with minimum material handling costs and moving moments moments. The selected layout is alternative layout SLP method cause it reduces material handling costs by 50.12%, moving moments by 17.86%, and distance by 53.42%. Then lean manufacturing approach carried out to increase productivity. A simulation was carried out with Promodel and Flexsim software to simulate new and old layout to find product improvements using new layout. Based on Promodel simulation, there was decrease in the average time in system by 21.82%, decrease in the average time in operation by 22.36%, and increase in total production by 15.29%. Based on Flexsim simulation, there was increase in amount of daily production by 58.52%, and decrease in staytime by 33.47% per product. Through research, it can be concluded that layout can be implemented as new layout on springbed production floor.
Article Details
This work is licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International License.
All publications by Jurnal Ilmiah Teknik Indsutri (Jurnal Keilmuan Teknik dan Manajemen Industri ) [p-ISSN: 2337-5841, e-ISSN: 2355-6528] is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.
References
A. Achmad, P. Shendy, “Perancangan Tata Letak Warehouse Produk Menggunakan Metode Dedicated Storage di PT. Nutrifood Indonesia,” Jurnal Ilmiah Teknik Industri, Vol. 10, No. 1, pp. 77-85, 2022.
H.T. Putra, I. Sujana, dan P. Anggela, “Usulan Perbaikan Tata Letak Barang dengan Menggunakan Metode Dedicated Storage pada CV. XYZ,” Jurnal TIN Tanjungpura, Vol. 5, No. 1, pp. 154-161, 2021.
H. M. Nur dan V. Maarif, “Perencanaan Tata Letak Gudang Menggunakan Metode Class-Based Storage-craft pada Distributor Computer & Office Ewuipment,” Jurnal Evolusi, Vol. 6, No. 2, pp. 36-42, 2020.
Y. Arda, B. Mahmud, dan Azhari, “Perancangan Ulang Tata Letak Display Retail Fashion Menggunakan Activity Relationship Chart (ARC),” Jurnal Ilmiah Teknik Industri, Vol. 10, No. 1, pp. 21-30, 2022.
K. B. Bagaskara, L. Gozali, and L. Widodo, (2020, July), “Redesign Layout Planning of Raw Material Area and Production Area Using Systematic Layout Planning (SLP) Methods (Case Study of CV Oto Boga Jaya),” In IOP Conference Series: Materials Science and Engineering, Vol. 852, No. 1, p. 012122), 2020.
N. Fajar, “Usulan Perbaikan Tata Letak Fasilitas Lantai Produksi dengan Metode Systematic Layout Planning di PT. DSS,” Jurnal IKRA-ITH Teknologi, Vol. 5, No. 1, 2021.
H.S. Tina, Hartono, dan M.F. Rifqi, “Usulan Perbaikan Tata Letak Fasilitas Produksi Yarn Processing dengan Metode Systematic Layout Planning (Studi Kasus di PT. AP. Tbk),” Jurnal Integrasi Sistem Industri, Vol. 6, No. 1, 2021.
D. Ramadhan, L. Widodo, L. Gozali, I.W. Sukania, F.J. Daywin, and C.O. Doaly, “Redesigning The Facility Layout With Systematic Layout Planning Method and Lean Manufacturing Approach On The Production Floor At PT. Baruna Trayindo Jaya,” 2nd Asia Pacific Conference on Industrial Engineering and Operations Management. 2021.
E. Febianti, Kulsum, and D. Pradifta, “Relayout Gudang Bahan Baku dengan Menggunakan Metode CORELAP dan CRAFT di PT. XYZ,” Journal Industrial Servicess, Vol. 6, No. 1, pp. 78-85, 2020.
A.K. Tjusila, L. Gozali, and C.O. Doaly, “Factory Re-Layout with SLP, CRAFT, CORELAP, Promodel, and FlexSim for Optimization of Material Flow Movement,” Proceedings of the Second Asia Pacific International Conference on Industrial Engineering and Operations Management, pp. 531-543, 2021.
A, Okka dan F.C. Anom, “Perancangan Ulang Tata Letak Fasilitas Produksi UKM Eko Bubut dengan Metode Computerized Relationship Layout Planning (CORELAP),” Jurnal Integrasi Sistem Industri, Vol. 7, No. 1, 2020.
D. L. Trenggonowati, “Simulasi Sistem Proses Produksi di PT Jakarta Cakra Tunggal Steel Mills,” Jurnal Ilmiah Teknik Industri, Vol. 4, No . 1, pp. 36-46, 2016.
T. Hendy, “Analisis Perbaikan Terhadap Antrian pada Pom Bensin Rawalumbu,” Jurnal Ilmiah Teknik Industri, Vol. 8, No. 2, pp. 148-152, 2020.
W. Septiani, A.E. Dahana, and S. Adisuwiryo, “Perancangan Model Tata letak Gudang Bahan Baku dengan Metode Class Based Storage dan Simulasi Promodel,” Jurnal Ilmiah Teknik Industri, Vol. 6 No. 2, pp. 106-116, 2018.
H. Awandani, I.L. Anugrah, R.A. Aldhiza, and S.K. Hasna, “Perancangan Tata Letak Fasilitas pada UKM Fanri Collection Yogyakarta Menggunakan Software FlexSim 6.0,” Jurnal Conference on Industrial Engineering and Halal Industries (CIEHIS), Vol. 1, No. 1, pp. 299- 307, 2019.