PLC PROGRAM OPTIMIZATION ON MODULAR PRODUCTION SYSTEM DISTRIBUTION AND PICK & PLACE STATION

Article Sidebar

PDF
Published: Dec 31, 2023
DOI: https://doi.org/10.24912/ijaste.v1.i4.1668-1674
Keywords:
Optimization, Modular Production System, PLC, Ladder Diagram
Dimensions
Altmetrics
Statistics
Read Counter : 23
Download : 35
Crossmark/ Data Version

Main Article Content

Didi Widya Utama
Mechanical Engineering Department, Universitas Tarumanagara, Jakarta
Hilman Owanda
Mechanical Engineering Department, Universitas Tarumanagara, Jakarta
Agus Halim
Mechanical Engineering Department, Universitas Tarumanagara, Jakarta
Zulfan Yus Andi
Department of Mechanical Engineering, National Yunlin University of Science and Technology, Taiwan & Mechanical Design Engineering, Bangka Belitung Manufacturing Polytechnic

Abstract

Automation is becoming increasingly prevalent in industries, as it is a highly beneficial technology that increases production rates. A control system is an integral part of automation, which helps organize and process instructions or commands. A Modular Production System (MPS) is a unit consisting of different stations that simulate the design of a production system on a small scale before it is implemented in reality. MPS operations are controlled using a PLC that has been programmed using the ladder diagram, which is a commonly used programming language in PLC programming. The PLC program makes the MPS work autonomously, leading to increased work efficiency. This research focuses on optimizing PLC programs for MPS, particularly distribution and pick & place stations, resulting in improved cycle time efficiency and MPS work accuracy. Out of the three programs created, program 3 is the most efficient, with a 100% accuracy level and a cycle time of 11.276 seconds.

Article Details

Issue
Vol. 1 No. 4 (2023): IJASTE
Section
Articles
Creative Commons License

This work is licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International License.

References

[1] Müller, R., Hörauf, L., Vette-Steinkamp, M., Kanso, A., & Koch, J. (2020). The Assistby-X system: Calibration and application of a modular production equipment for visual assistance.

[2] Mayer, B., Rabel, B., & Sorko, S. R. (2017). Modular Smart Production Lab. Procedia Manufacturing, 9, 361–368. https://doi.org/10.1016/j.promfg.2017.04.025

[3] Kridoputro, A. A., Putramala, A., Isdawimah, M., Industri, O. L., Elektro, T., Jakarta, P. N., & Siwabessy, J. P. G. A. (2020). Pemrograman Prototype Modular Production System Handling Menggunakan Bahasa Sequential Function Chart Prosiding Seminar Nasional Teknik Elektro Volume 5 Tahun 2020. 5, 158–162.

[4] Systems, M., & Training, M. (2018). Learning Systems Modular Systems for Mechatronics Training Automation Training with MPS : Modular Production Systems. Create an Effective Learning Environment.

[5] Wrede, S., Beyer, O., Dreyer, C., Wojtynek, M., & Steil, J. (2016). Vertical Integration and Service Orchestration for Modular Production Systems Using Business Process Models.

[6] Sartika, E. M., Sarjono, T. R., & Christian, K. (2021). Modular Production System Control Using Supervisory Control Theory Method. Journal of Physics: Conference Series, 1858(1). https://doi.org/10.1088/1742-6596/1858/1/012095

[7] Yusuf, M., Riyanto, S. D., & Susanti, H. (2022). Design and Build Miniature Production System (MPS) on Handling Station and Sort Station Using Cascade Controller. Elkha, 14(1), 15. https://doi.org/10.26418/elkha.v14i1.49747

[8] Chen, J. Y., Tai, K. C., & Chen, G. C. (2017). Application of Programmable Logic Controller to Build-up an Intelligent Industry 4.0 Platform. Procedia CIRP, 63, 150–155. https://doi.org/10.1016/j.procir.2017.03.116

[9] Badarudin, R. (2022). VIRTUAL DISTRIBUTING STATION SEBAGAI SARANA MEDIA. 06(02), 75–84.

[10] Fanica, I. S. P. (2019). Optimasi Modul Handling dan Assembly Menggunakan Programmable Logic Controller FEC 640.

[11] Procedia CIRP, 86(March), 179–184. https://doi.org/10.1016/j.procir.2020.01.021

[12] Procedia Technology, 26, 259–266. https://doi.org/10.1016/j.protcy.2016.08.035