PLC PROGRAM OPTIMIZATION ON MODULAR PRODUCTION SYSTEM DISTRIBUTION AND PICK & PLACE STATION

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Published: Dec 31, 2023
DOI: https://doi.org/10.24912/ijaste.v1.i4.1668-1674
Keywords:
Optimization, Modular Production System, PLC, Ladder Diagram
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Didi Widya Utama
Mechanical Engineering Department, Universitas Tarumanagara, Jakarta
Hilman Owanda
Mechanical Engineering Department, Universitas Tarumanagara, Jakarta
Agus Halim
Mechanical Engineering Department, Universitas Tarumanagara, Jakarta
Zulfan Yus Andi
Department of Mechanical Engineering, National Yunlin University of Science and Technology, Taiwan & Mechanical Design Engineering, Bangka Belitung Manufacturing Polytechnic

Abstract

Automation is becoming increasingly prevalent in industries, as it is a highly beneficial technology that increases production rates. A control system is an integral part of automation, which helps organize and process instructions or commands. A Modular Production System (MPS) is a unit consisting of different stations that simulate the design of a production system on a small scale before it is implemented in reality. MPS operations are controlled using a PLC that has been programmed using the ladder diagram, which is a commonly used programming language in PLC programming. The PLC program makes the MPS work autonomously, leading to increased work efficiency. This research focuses on optimizing PLC programs for MPS, particularly distribution and pick & place stations, resulting in improved cycle time efficiency and MPS work accuracy. Out of the three programs created, program 3 is the most efficient, with a 100% accuracy level and a cycle time of 11.276 seconds.

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Vol. 1 No. 4 (2023): IJASTE
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Articles
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This work is licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International License.

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